Induction Bending of Large Diameter Pipes
Welcome to TSE, the leading company specializing in induction bending of large diameter pipes, reaching a dimension of 32″.
With decades of experience and an unwavering commitment to excellence, we pride ourselves on providing induction bending services that exceed our clients’ expectations in terms of precision, quality, and efficiency.
Materials
- Carbon steel
- Alloy steel
- High alloy steel
- Stainless steel
Pipes
- Outside diameters from
2½” to 32″ - Wall thickness from
6 to 80 mm - Pipe length up to
14,000 mm
Profiles
- All structural profiles up to 700
Special Sections
- Any kind of special profile
- Special shapes
- Jacketed pipes
Bending Radius
- Infinitely variable between
400 mm to thousands of meters - Bends 1,5D
Bending Angle
- Any angle from 0° to 180°
Shapes
- Single bends
- Multiple bends
- Swan-neck bends
- Three dimensional bends
What is Induction Bending?
Induction bending is a highly specialized process that allows shaping large diameter pipes using heat generated by electromagnetic induction. This method ensures an even distribution of heat, resulting in smooth and precise bends without compromising the structural integrity of the material.
At TSE, we have perfected this technique to deliver exceptional results in terms of strength, durability, and final finish.
Advanced Technology for Superior Results
Our team of highly qualified experts uses state-of-the-art technology and advanced engineering techniques to ensure that every induction bending project meets the highest standards of quality and precision. Whether you need simple or complex bends, we can adapt to your exact specifications with outstanding results.
Induction Bending Process
Step by Step: Our Specialized Approach
We will outline each step of our specialized approach, from initial preparation to final inspection.
Advantages of Induction Bending
Induction bending offers numerous advantages that make it a preferred method for shaping large diameter pipes in various industries. Here are some of the key benefits:
Precision and Accuracy
Induction bending ensures precise control over the bending process, allowing for accurate and consistent bends.
This level of precision is crucial for applications that require exact specifications and tight tolerances.
Structural Integrity
The even distribution of heat during the induction bending process minimizes the risk of deformation and maintains the structural integrity of the material. This results in bends that are not only accurate but also strong and durable.
Versatility
Induction bending is suitable for a wide range of materials and pipe sizes. It can accommodate various dimensions and profiles, including:
- Outside diameters: from 2½” to 32″
- Wall thickness: from 6 to 80 mm
- Pipe length: up to 14,000 mm
- Bending angle: any angle from 0° to 180°
- All structural profiles: up to 700
Efficiency
The induction bending process is highly efficient, offering faster turnaround times compared to traditional bending methods.
This efficiency is particularly beneficial for projects with tight deadlines.
Reduced Material Waste
Induction bending reduces the amount of material waste generated during the bending process.
This not only saves costs but also contributes to more sustainable and environmentally friendly manufacturing practices.
Enhanced Aesthetics
The smooth and consistent bends achieved through induction bending enhance the aesthetic appearance of the finished product.
This is especially important for applications where visual appeal is a key consideration.
Why Choose TSE for Your Induction Bending Needs?
Commitment to Excellence and Customer Service
Concluding by emphasizing our commitment to quality and customer satisfaction.